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‌How Cable Flexibility Affects Machine Vision Accuracy

Machine vision systems rely on precise data transmission to function accurately. One often-overlooked factor is ‌cable flexibility‌, which can significantly impact performance. Here’s how:

  1. Signal Integrity‌: Stiff or poorly routed cables can cause interference, leading to distorted images or data errors. Flexible cables reduce strain and maintain consistent signal quality.
  2. Durability‌: Repeated movement (e.g., in robotic arms) can wear out rigid cables, causing breaks or intermittent connections. High-flex cables last longer and reduce downtime.
  3. Installation Ease‌: Flexible cables adapt to tight spaces, avoiding sharp bends that degrade signals. This is critical for high-speed cameras or multi-camera setups.

Tips for Better Performance‌:

  • Use ‌shielded, high-flex cables‌ (e.g., Igus® or Lapp Group) for dynamic applications.
  • Secure cables with strain relief to minimize tugging.
  • Avoid coiling excess cable, which can act as an antenna for noise.

By choosing the right cables and routing them properly, you’ll ensure clearer images, fewer errors, and longer system life.

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